PRODUCTION
LINE
TL-275
POTOK
PRODUCTION
LINE
TL-275
POTOK
LINE SCHEME
We have proposed
for the supply of technological line tl-275 for the production of polyethylene tubes, reinforced with a metal mesh cage, with diameters ranging from 95/72mm to 275/245 mm with an operating pressure of up to 11.0 mpa
TL-275 POTOK
Basic technical data of the technological line for the production of polyethylene tubes reinforced with a metal mesh cage.
LINE TYPE
Line for the production of polymer tubes reinforced with a metal mesh cage.
OVERALL DIMENSIONS
Length = 35000 mm
Width = 6000 mm
Height = 2450 mm
Width = 6000 mm
Height = 2450 mm
TOTAL WEIGHT
Roughly about 23300 kg
TOTAL INSTALLED CAPACITY
166 kW
ELECTRICITY SUPPLY
Grid: three-phase current;
Voltage: 380/200v;
Frequency: 50 hz
Voltage: 380/200v;
Frequency: 50 hz
WATER VOLUME FLOW WITH TEMPERATURE 20˚C
Not more than 0.90 m³/h
LINE PRODUCTIVITY IN LINEAR METERS PER MONTH
Up to 7000 linear meters depending on the size
LENGTH OF THE OUTPUT TUBE
1000 to 12000 mm
Diameters of polyethylene tubes reinforced with a metal mesh cage, produced on the technological line TL-275, with an operating pressure of 4.0 MPa at a coefficient of safety margin of 2.0-2.5 of high-density low-pressure polyethylene PE-100.
The structure of the technological line for the production of polyethylene tubes reinforced with a metal mesh cage, with a diameter of 95/72mm to 275/245mm.
Unwinding unit
- Unwinding device for longitudinal wire
- Wire Winding Stand with Winding Bay Cassettes
- Welding machine for butt welding of wire
Welding unit
- Welding machine
- Forming sleeve 175/150 mm
- Forming sleeve 230/200 mm
- Forming sleeve 275/245 mm
Extrusion unit
- Extruder
- Extrusion head 175/150 mm
- Extrusion head 230/200 mm
- Extrusion head 275/245 mm
- Low-pressure polyethylene pellet loader
Pulling machine
Cutting unit
- Bandsaw cutting machine
- Moving mechanism of the cutting machine
Control unit
- Line control cabinet
- Line control panel
- Distribution cooling unit
Rack with roller conveyor section
General line frame with the movement mechanism of the welding machine
Cooling system
- Distribution cooling unit
- Water drain tank
- Drainage gutters
Spare parts
- Welding rollers
- Cutting blade
Made production
Metallopolymer tube
Polymer tube, reinforced by a rigid steel cage, which is welded in all points of intersection of longitudinal and transverse elements. The tube cage is insulated with a polymer from the external and internal environment.
The metal cage provides resistance qualities close to those of steel tubes. Polymer coating provides chemical resistance and durability.
Metallopolymer tubes are the best potential structural elements for modern pipelines.
The performance characteristics of metallopolymer tubes allow solving the problem of accident rate of field pipelines, technological and other pipeline systems. The use of metallopolymer tubes makes it possible to reduce the cost of repair and restoration of pipelines for the entire period of their operation by several times.
The experience of using metallopolymer tubes at uranium mining fields by technique - underground leaching proved the absolute impermeability of metallopolymer tubes and joint units, resistance to compression of the tube under the influence of rock pressure at depths up to 780 m, resistance of casing tubes to strong acids and accident-free well operation over the entire period of exploitation.
The metal cage provides resistance qualities close to those of steel tubes. Polymer coating provides chemical resistance and durability.
Metallopolymer tubes are the best potential structural elements for modern pipelines.
The performance characteristics of metallopolymer tubes allow solving the problem of accident rate of field pipelines, technological and other pipeline systems. The use of metallopolymer tubes makes it possible to reduce the cost of repair and restoration of pipelines for the entire period of their operation by several times.
The experience of using metallopolymer tubes at uranium mining fields by technique - underground leaching proved the absolute impermeability of metallopolymer tubes and joint units, resistance to compression of the tube under the influence of rock pressure at depths up to 780 m, resistance of casing tubes to strong acids and accident-free well operation over the entire period of exploitation.
FIELDS OF APPLICATION OF METALPOLYMERIC TUBES
Oil industry
Platform equipment for oil and gas production
Transportation of the well product
Transportation of petroleum products
Gas networks with pressure up to 40 atm.
Chemical Industry
Transportation of acids and high salt content substances
Metals industry
Acid transportation
Wastewater with high salt content
Hydrometallurgy
Underground and heap leaching of non-ferrous and rare-earth metals
High-efficiency filters are also designed and supplied for wells
Mining industry
Pulp pumping (ore with water)
Water pipes
Wells for artesian water
High-pressure water pipelines and HCS in cities
Pipelines in the marine environment
Transportation of seawater for desalination
Construction
Shore protection. Ports. Berths
Pillars. Piles
The most powerful economic indicators were received when constructing the country's oil fields. Metallopolymer tubes were first installed at the country's oil fields in 1994 at the Dyurtyulinskoye field of Bashneft. Corrosion inhibitors were used for 2.5 months to 3 years on steel tubes in that field, and metallopolymer tubes showed no adverse changes after 12 years of operation. Besides, samples were cut from the operating pipeline after 12 years of service and the tests showed that the indicators do not differ from the quality indicators of the newly produced tube. As reported by TNK-BP, the annual cost of corrosion-resistant treatment, repairs, and rehabilitation of the produced water pipelines of one oil and gas production unit consisting of 50 wells amounts to $10 million. The use of metallopolymer tubes will make it possible to reduce such costs many times over.
Platform equipment for oil and gas production
Transportation of the well product
Transportation of petroleum products
Gas networks with pressure up to 40 atm.
Chemical Industry
Transportation of acids and high salt content substances
Metals industry
Acid transportation
Wastewater with high salt content
Hydrometallurgy
Underground and heap leaching of non-ferrous and rare-earth metals
High-efficiency filters are also designed and supplied for wells
Mining industry
Pulp pumping (ore with water)
Water pipes
Wells for artesian water
High-pressure water pipelines and HCS in cities
Pipelines in the marine environment
Transportation of seawater for desalination
Construction
Shore protection. Ports. Berths
Pillars. Piles
The most powerful economic indicators were received when constructing the country's oil fields. Metallopolymer tubes were first installed at the country's oil fields in 1994 at the Dyurtyulinskoye field of Bashneft. Corrosion inhibitors were used for 2.5 months to 3 years on steel tubes in that field, and metallopolymer tubes showed no adverse changes after 12 years of operation. Besides, samples were cut from the operating pipeline after 12 years of service and the tests showed that the indicators do not differ from the quality indicators of the newly produced tube. As reported by TNK-BP, the annual cost of corrosion-resistant treatment, repairs, and rehabilitation of the produced water pipelines of one oil and gas production unit consisting of 50 wells amounts to $10 million. The use of metallopolymer tubes will make it possible to reduce such costs many times over.
THE ADVANTAGES OF USING METALPOLYMER TUBES
Due to their sufficient strength and resistance to corrosive environments, metalpolymer tubes make it possible to replace more expensive stainless steel and titanium tubes.
Considerably higher service life of metalpolymer tubes compared to metal tubes.
Metalpolymer tube does not require anti-corrosion treatment, painting and cathodic protection against corrosion.
This saves costs for maintenance and does not require energy costs when operating the pipelines.
Metalpolymer tubes are up to 3 times lighter than metal tubes, so when laying pipelines require less use of special machines.
The shiny polymer surface of metalpolymer tubes allows for 20-70% more transportation compared to metal tubes.
Metallopolymer tubes makes it possible to increase the operating pressure in the pipeline by 4-5 times compared with conventional plastic tubes. Increased working pressure allows the use of tubes with a diameter of 2-3 times smaller, which leads to saving costs for the construction of the pipeline.
Metalpolymer tubes are welded, thereby reducing the risk of depressurization of socket connections.
Metalpolymer tubes are 4 times more resistant to wear and tear than metal tubes.
The strength of metalpolymer tubes enables them to be used as well casing tubes.
The application of metalpolymer tubes in the construction of marine infrastructure helps to replace huge amounts of special steel and titanium.
The application of metalpolymer tubes for piling and piers in the construction of water structures can reduce the use of special materials and coatings, and increase the durability of structures.
Metalpolymer tubes can be laid in acidic swampy soils, seawater, on sites with high energy saturation and provide a safety margin of at least 2.0.
Considerably higher service life of metalpolymer tubes compared to metal tubes.
Metalpolymer tube does not require anti-corrosion treatment, painting and cathodic protection against corrosion.
This saves costs for maintenance and does not require energy costs when operating the pipelines.
Metalpolymer tubes are up to 3 times lighter than metal tubes, so when laying pipelines require less use of special machines.
The shiny polymer surface of metalpolymer tubes allows for 20-70% more transportation compared to metal tubes.
Metallopolymer tubes makes it possible to increase the operating pressure in the pipeline by 4-5 times compared with conventional plastic tubes. Increased working pressure allows the use of tubes with a diameter of 2-3 times smaller, which leads to saving costs for the construction of the pipeline.
Metalpolymer tubes are welded, thereby reducing the risk of depressurization of socket connections.
Metalpolymer tubes are 4 times more resistant to wear and tear than metal tubes.
The strength of metalpolymer tubes enables them to be used as well casing tubes.
The application of metalpolymer tubes in the construction of marine infrastructure helps to replace huge amounts of special steel and titanium.
The application of metalpolymer tubes for piling and piers in the construction of water structures can reduce the use of special materials and coatings, and increase the durability of structures.
Metalpolymer tubes can be laid in acidic swampy soils, seawater, on sites with high energy saturation and provide a safety margin of at least 2.0.
